Sheet Metal Forming Simulation
Case Studies
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- Multi Step Simulation- Lodent Precision
- Forming Simulation- Corsair F4U
- Forming Troubleshooting- Die Engineering
- Step Optimization- Die Engineering
- Thinning Prevention- Viking Tooling
- ANSYS Simulation- Premier Tool Design
- Forming Troubleshooting- AFC Tool
- First Tryout Success- Minnesota Tool & Die
- Tool Design Testing- Die Enginnering
- Forming Troubleshooting- Malben Engineering
- Forming Troubleshooting- Williams Tooling
- Forming Simulation – Ustun Makina
- Metal Product Development- Rover Australia
Malben Engineering Case Study
Our goal was to use simulation to engineer a solution to the client's existing formability problem - splits. We were able to successfully solve the problem through simulation.
Simulation Videos
Figure 1: The Problem
The part shows three very prominent splits.
Figure 2: The Problem Predicted in Simulation
Simulation was used to replicate the problem.
Figure 3: Draw Pre-Form shape
An extra stage was added using a pre-form shape in order to fix the problem.
Final Form
The customer's feedback confirms the result: "I decided to modify the 1st stage form tool, as per your recommendation, and the proposal was successful."
Marco Smargiasso
Technical & Marketing Manager, Malben Engineering, South Africa